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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Rerating, reclassification, and nameplate updates - Authorization and responsibility for work - Documentation and post-work verification - Repair vs alteration definitions and procedures - Pressure relieving devices and overpressure protection |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Hydrostatic, pneumatic, and leak testing rules - Acceptance criteria and post-test evaluation - Risk-based inspection (RBI) principles and application - API 579/ASME FFS-1 screening and assessment |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection interval determination and extension rules - TML/CML selection and measurement planning - Code scope, jurisdiction, and regulatory requirements - Inspection methods and technique selection - Remaining life and corrosion rate calculations - Records review and baseline data collection |
| Damage Mechanisms and Corrosion Assessment | 22% | - Corrosion under insulation (CUI) and environmental degradation - Internal, external, and localized corrosion - High-temperature damage and material degradation - Damage assessment and prioritization - Cracking mechanisms (environmental, fatigue, creep) |
| Design, Materials, and Fabrication Rules | 22% | - ASME Section VIII, V, IX application - Flanges, bolting, gaskets, and special components - Positive material identification (PMI) and traceability - Welding, qualification, and PWHT requirements - MAWP, thickness, and joint efficiency calculations - Material selection, properties, and toughness requirements |
API Pressure Vessel Inspector Sample Questions:
Question 1
Discuss how API-510 addresses the issue of high-temperature hydrogen attack (HTHA) in pressure vessels.
Question 2
If a vessel is subjected to temperatures above design, what may happen
A. The rupture disk may implode
B. Creep of the vessel's material may occur
C. The relief device may fail
D. Precipitation at the grain boundaries may occur.
Question 3
Describe the implications of non-compliance with API-510 standards on corporate reputation and operational legality.
Question 4
Discuss the implications of deferred maintenance on pressure vessels and how API-510 helps to mitigate these risks.
Question 5
According to API-510, the acceptance criteria for a welded repair must be in accordance with which of the following?
A. The discretion of the inspecting engineer
B. The original code of construction
C. Any internationally recognized welding standard
D. The latest edition of the ASME code
Solutions:
| Question 1 Answer: Only visible for members | Question 2 Answer: B | Question 3 Answer: Only visible for members | Question 4 Answer: Only visible for members | Question 5 Answer: B |
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